๐Ÿญ Quality

Multi-Line Waste Calculator

Track scrap and waste across multiple production lines. Compare line performance, find the worst line and calculate total monthly waste cost.

Add each production line โ€” enter daily output, scrap and cost per unit.
Line 1
Line 2

๐Ÿ“Š Multi-Line Summary
Total Daily Scrap (all lines)
โ€”
Overall Scrap Rate
โ€”
Total Monthly Scrap Cost
โ€”
Worst Performing Line
โ€”

How This Calculator Works

Scrap % per Line = Scrap Units รท Total Units ร— 100 Line Monthly Cost = Scrap/Day ร— Cost/Unit ร— Working Days Overall Scrap % = Total Scrap รท Total Units ร— 100

Focus improvement on the worst-performing line first โ€” it gives the biggest absolute saving.

Using Multi-Line Waste in Daily Production Meetings

Enter the previous day's data for each line in your morning stand-up. The worst line is immediately visible โ€” assign a corrective action owner and a target for the next day. Tracking this daily creates accountability and makes quality improvement a team habit rather than a monthly report.